A winch solenoid is a critical component that serves as an electrical switch, controlling the power flow from the battery to the winch motor.
Without a properly functioning solenoid, your winch won’t operate, leaving you stranded in challenging off-road situations.
Choosing a high-quality and reliable winch solenoid is crucial for ensuring smooth winch performance and avoiding costly downtime.
In this ultimate guide, we’ll explore the key factors to consider when choosing the best winch solenoid. Also, these reviews is based on my personal experience and aggregated customer insights
Our Top Picks
Key Features
- Compatibility
- Functionality
- Ease of Installation
Key Features
- Durability
- Performance
- Ease of Installation
Key Features
- Functionality
- Build Quality
- Easy Installation
Key Features
- Compatibility
- Durable Construction
- Easy Installation
Key Features
- Build Quality
- Versatility
- Ease of Installation
Key Features
- Reliable Performance
- High-Quality Construction
- Ease of Installation
Key Features
- Build Quality and Durability
- Comprehensive Package
- Ease of Installation
1. KanSmart Winch Solenoid Relay Contactor 12V
Quick Summary: The KanSmart Winch Solenoid Relay Contactor 12V 250A is a highly reliable and durable component, ideal for a range of vehicles and winch systems. Its robust build, wide compatibility, and ease of installation make it a standout choice for those needing a replacement solenoid relay.
While it may have a few minor drawbacks, such as initial setup challenges and a slightly higher price point, the overall quality and functionality justify the investment. With the added peace of mind from a one-year warranty and excellent customer support, this solenoid relay is a solid choice for ensuring your winch operates smoothly and efficiently.
The KanSmart Winch Solenoid Relay Contactor is a robust and versatile component designed to enhance the functionality and reliability of winches on various vehicles, including ATVs, UTVs, boats, and 4×4 vehicles.
Key Points
Durability and Build Quality:
The KanSmart Winch Solenoid Relay is made from solid, weather-resistant steel with a powder-coated black surface, ensuring long-lasting durability and resistance to harsh conditions.
Compatibility:
This solenoid relay is compatible with a wide range of brands, including Polaris, Honda, KFI, Warn, Ramsey, Superwinch, Mile Marker, Master Lock, Cycle Country, Champion, and Smittybilt, making it a versatile replacement option.
Functionality:
It effectively adjusts the power direction according to the winch switch input, providing better protection for the electrical system and ensuring efficient power distribution.
Ease of Installation:
The relay comes with a detailed instruction manual, and the color-coded wires simplify the installation process, making it accessible even for those with basic mechanical skills.
Warranty and Customer Support:
The product includes a one-year warranty, and the manufacturer offers reliable customer support for replacements and inquiries, enhancing customer satisfaction.
Pros
- Made from weather-resistant steel with a powder-coated surface.
- Fits multiple brands and models, increasing its utility.
- Protects the electrical system and ensures smooth operation.
- Color-coded wires and clear instructions simplify the installation process.
- One-year warranty and responsive customer service.
Cons
- may be a little challenging to install, depending on the machine.
- Some users have reported that the relay may fail after heavy or continuous use, indicating potential long-term durability concerns under extreme conditions.
2. QWORK Winch Solenoid
Quick Summary: The QWORK Solenoid Relay, 12V 250A Winch Relay Solenoid, is an excellent choice for those looking for a reliable, affordable solution for their ATV or UTV winch system. Its durable construction, wide compatibility, and dependable performance make it a standout option.
While it may have some minor limitations, such as its maximum capacity and the robustness of the protective caps, the overall value and ease of installation make it a worthwhile investment for ensuring smooth and efficient winch operation.
The QWORK Solenoid Relay is a reliable and high-performance component designed for winch systems on ATVs, UTVs, and other vehicles.
It offers an effective solution for winch control, ensuring efficient operation and protection of the electrical system.
Key Points
Durability and Construction:
The QWORK Solenoid Relay is built with high-quality materials that ensure durability and resistance to harsh environments. It can withstand the demands of winching in tough conditions.
Compatibility:
Designed for winches with capacities ranging from 3000 to 5000 lbs, this relay is compatible with a variety of ATV and UTV models, making it a versatile choice for many users.
Performance:
It delivers consistent and reliable performance, adjusting the power direction based on winch switch inputs to protect the electrical system and ensure smooth operation.
Installation:
The relay is easy to install, with straightforward instructions and color-coded wires that simplify the process, even for those with minimal technical experience.
Value for Money:
Offering a balance of quality and affordability, the QWORK Solenoid Relay provides excellent value, making it an economical choice for those needing a dependable winch relay.
Pros
- Built to withstand harsh conditions and heavy use.
- Suitable for 3000-5000 lbs winches on various ATV and UTV models.
- Ensures efficient power direction and electrical system protection.
- Simple setup with color-coded wires and clear instructions.
- Offers great value for money without compromising on quality.
Cons
- Mounting studs are not properly marked.
- Lack of included wiring diagrams.
3. Ovsor 𝟏𝟐𝐕 𝟐𝟓𝟎𝐀 𝐖𝐢𝐧𝐜𝐡 𝐒𝐨𝐥𝐞𝐧𝐨𝐢𝐝 Relay Contactor
Quick Summary: The Ovsor 12V 250A Winch Solenoid Relay Contactor is a robust and reliable choice for those needing a replacement or upgrade for their ATV or UTV winch system. Its durable construction, wide compatibility, and efficient power management make it a practical solution for ensuring smooth and reliable winch operation.
Despite some minor drawbacks, such as the potential need for longer wires and more detailed instructions, the overall value, ease of installation, and reliable performance make it a solid investment for maintaining and enhancing your winch system.
The Ovsor 12V 250A Winch Solenoid Relay Contactor is designed to offer reliable performance and robust protection for winch systems on ATVs, UTVs, and other vehicles.
Key Points
Durability and Build Quality:
The Ovsor solenoid relay is constructed with high-quality, weather-resistant materials that ensure longevity and performance under harsh conditions. It includes a powder-coated finish for added protection.
Compatibility:
This solenoid relay is compatible with winches ranging from 2000 to 5000 lbs, making it suitable for a variety of ATV and UTV models, thus offering great versatility.
Functionality:
It efficiently manages power distribution by adjusting the power direction based on the winch switch inputs, safeguarding the electrical system and enhancing winch performance.
Ease of Installation:
The relay comes with a detailed instruction manual and color-coded wires, which simplify the installation process. The included six protecting caps provide additional safety and ease of use.
Value and Support:
The product offers good value for money, backed by reliable customer support. The included warranty provides peace of mind for users, ensuring assistance in case of any issues.
Pros
- Weather-resistant materials and powder-coated finish for longevity.
- Suitable for 2000-5000 lbs winches on various ATV and UTV models.
- Protects the electrical system and ensures smooth winch operation.
- Color-coded wires and detailed instructions make setup straightforward.
- Offers a balance of quality and affordability with dependable performance.
Cons
- There have been reports of the solenoid not working initially, requiring troubleshooting before it starts functioning properly.
4. Adorish Relay Winch Motor Reversing Solenoid
Quick Summary: The Adorish Relay Winch Motor Reversing Solenoid Switch is a reliable and durable solution for reversing the polarity of DC motors in winch systems and other applications. Its robust construction, wide compatibility, and efficient power management make it a practical choice for ensuring smooth and reliable operation.
While it may have some limitations, such as being suitable only for intermittent duty and the potential complexity of wiring, the overall value and performance make it a worthwhile investment. For those looking for a dependable and economical solenoid switch, the Adorish relay is a solid option.
The Adorish Relay Winch Motor Reversing Solenoid Switch is a high-quality, intermittent duty contactor designed for reversing the polarity of DC motors.
This versatile and robust solenoid switch is ideal for a variety of applications, including winch systems on ATVs, UTVs, and other vehicles.
Here is a detailed review based on personal experience and aggregated customer insights.
Key Points
Build Quality and Durability:
The Adorish solenoid switch is constructed with high-quality materials that ensure longevity and reliability. Its robust design is suited for harsh environments and heavy-duty use.
Compatibility:
This solenoid switch is compatible with multiple part numbers, including 24450, 214-1211A11, 214-1231-A11, 2141211A1106, and 214-1211A11-06, making it a versatile option for various winch models and other applications.
Functionality:
Designed for reversing the polarity of DC motors, this solenoid switch effectively manages power distribution and protects the electrical system, ensuring smooth and efficient operation.
Installation:
The relay comes with six terminals and clear instructions, making installation straightforward even for those with basic technical skills. The well-labeled terminals help in avoiding confusion during the setup.
Value for Money:
The Adorish relay offers good value, providing reliable performance and durability at a competitive price point. It is an economical choice for those needing a dependable solenoid switch for their winch system.
Pros
- Built to withstand harsh conditions and heavy-duty use.
- Compatible with multiple part numbers and winch models.
- Ensures smooth operation and protects the electrical system.
- Clear labeling on terminals simplifies the installation process.
- Provides reliable performance at a competitive price.
Cons
- No cons
5. MaySpare 12V 500A Winch Solenoid Relay
Quick Summary: The MaySpare 12V 500A Winch Solenoid Relay is an excellent choice for those needing a high-capacity, durable, and versatile relay for heavy-duty winching and other motor applications. Its robust construction, ease of installation, and lifetime warranty make it a reliable and practical investment.
While it may have some minor drawbacks, such as larger size and higher price point, the overall performance and quality justify these aspects. This relay is well-suited for those looking to ensure efficient and dependable operation of their winch systems and other reversible motors.
The MaySpare 12V 500A Winch Solenoid Relay is a heavy-duty component designed for robust performance and reliability in winch systems for ATVs, UTVs, and other vehicles.
Key Points
Technical Specifications:
This relay operates at 12V and is capable of handling winches with capacities ranging from 8000 to 15000 lbs. Its dimensions are 3.9 x 2.3 x 3.1 inches, making it a suitable choice for large-scale winching operations.
Versatility:
Beyond winch motors, this relay is also suitable for snow plow and spreader motors, windlasses, hydraulic pump motors, and other reversible motors, showcasing its versatility in various applications.
Durability and Build Quality:
The relay features silver-plated terminals and a construction from solid, weather-resistant steel, ensuring high durability and reliability even in harsh conditions.
Ease of Installation:
It comes with a pre-cut mounting bracket that simplifies installation into the control box, making it user-friendly even for those with basic technical skills.
Warranty and Support:
The product comes with a lifetime warranty, indicating the manufacturer’s confidence in its quality and offering peace of mind to users with a promise of direct replacement if necessary.
Pros
- Suitable for heavy-duty winches ranging from 8000 to 15000 lbs.
- Can be used with various motors beyond winches.
- Silver-plated terminals and weather-resistant steel for longevity.
- Pre-cut mounting bracket for straightforward setup.
- Provides confidence and reliability with direct replacement.
Cons
- No cons
6.WARN 12 Volt Heavy Duty Winch Solenoid
Quick Summary: The WARN New U.S.A. Winch Solenoid is an excellent choice for those needing a high-quality, reliable solenoid for their WARN winches and other high-demand applications. Its durable construction, reliable performance, and ease of installation make it a standout option in its category.
While it may come at a higher price point and is specifically designed for WARN winches, the overall quality and reliability justify the investment. For users seeking a dependable and robust solenoid for heavy-duty use, this WARN solenoid is a top-tier option.
The WARN New U.S.A. Winch Solenoid is a heavy-duty 12-volt solenoid designed to provide reliable performance for WARN winches and other high-demand applications.
Key Points
Technical Specifications:
The solenoid operates at 12 volts and is designed for heavy-duty use, ensuring it can handle the demanding requirements of winches and similar equipment. The part numbers associated with this solenoid are 28396 and 72631.
Build Quality:
Manufactured in the USA, this solenoid boasts high-quality construction with robust materials that ensure longevity and reliability under tough conditions. Its durable design is meant to withstand the rigors of frequent use.
Compatibility:
Specifically designed for WARN winches, this solenoid is a direct replacement for the specified part numbers. It also works with other high-demand electrical systems, making it versatile for various applications.
Performance:
Known for its reliable and consistent performance, the WARN solenoid ensures efficient power distribution and protects the electrical system from overloads, providing smooth and effective winch operation.
Ease of Installation:
The solenoid comes with clear installation instructions and is designed for straightforward installation, making it accessible even for users with basic technical skills.
Pros
- Made with robust materials for long-lasting durability.
- Ensures efficient power distribution and protects the electrical system.
- High manufacturing standards ensure top-notch quality.
- Clear instructions and design simplify the installation process.
- Suitable for various high-demand electrical systems beyond winches.
Cons
- No cons
7. WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor
Quick Summary: The WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor is an excellent choice for those needing a reliable and comprehensive solution for their ATV or UTV winch systems. The package’s durability, ease of installation, and user-friendly design make it a practical option for various off-road and utility applications.
While it may have some minor drawbacks, such as the need for longer wires and more detailed instructions, the overall value and performance make it a worthwhile investment. This combo package ensures efficient and smooth winch operation, providing users with everything they need in one convenient set.
The WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor is a versatile and robust solution designed for winches on ATVs, UTVs, and other vehicles.
This combo includes a winch relay, winch solenoid, and a rocker thumb switch, making it a comprehensive package for controlling winch systems.
Key Points
Technical Specifications:
The solenoid operates at 12 volts with a capacity of 250A, suitable for winches with capacities ranging from 2000 to 5000 lbs. This makes it a versatile choice for various off-road and utility applications.
Combo Package:
The package includes a winch relay, winch solenoid, and a rocker thumb switch, along with six protective caps. This provides a complete solution for winch control and protection.
Build Quality and Durability:
Made with high-quality materials, the solenoid is designed to be weather-resistant and durable, ensuring reliable performance even in harsh conditions. The protective caps add an extra layer of protection.
Ease of Installation:
The combo comes with clear installation instructions and color-coded wires, making the installation process straightforward. The rocker thumb switch is user-friendly and easy to operate.
Value for Money:
The WATERWICH combo offers good value by providing multiple components in one package, ensuring that users have everything they need for efficient winch operation and control.
Pros
- Includes relay, solenoid, thumb switch, and protective caps.
- Weather-resistant materials ensure longevity.
- Rocker thumb switch is easy to operate and install.
- Color-coded wires and clear instructions simplify installation.
- Multiple components in one package offer excellent value for money.
Cons
- No cons
Key Features to Look for in a Winch Solenoid
When shopping for a winch solenoid, several key features should be taken into consideration to ensure optimal performance and durability:
Amperage Rating
The amperage rating is one of the most critical factors to consider when choosing a best winch solenoid.
It determines the amount of electrical current the solenoid can handle without overheating or failing prematurely.
The winch motor requires a certain amount of current to operate, and the solenoid must be rated to handle that current draw without any issues.
If you choose a solenoid with an amperage rating lower than what your winch requires, it may overheat and fail, leaving you stranded.
On the other hand, if you select a solenoid with an excessively high amperage rating, it may be more expensive than necessary.
To determine the appropriate amperage rating, you need to know the current draw of your winch motor. This information should be readily available in the winch’s specifications or manual.
As a general rule of thumb, it’s recommended to choose a winch solenoid with an amperage rating at least 25% higher than the winch’s current draw to account for any potential surges or spikes.
Weather and Dust Resistance
Off-road environments can be incredibly harsh, exposing your vehicle and its components to various elements like rain, mud, snow, and dust.
A winch solenoid that is not adequately sealed or protected can quickly succumb to these conditions, leading to corrosion, short circuits, or other failures.
Look for winch solenoids that are specifically designed and labeled as weather-sealed or waterproof.
These solenoids typically have rubber gaskets, O-rings, or other sealing mechanisms that prevent moisture, dust, and debris from entering the internal components.
Additionally, look for solenoids made from corrosion-resistant materials like stainless steel or aluminum alloys. These materials can withstand exposure to harsh environments without deteriorating or rusting, ensuring a longer lifespan for the solenoid.
Mounting Options
Winch solenoids can be mounted in different ways, depending on your vehicle’s setup and preferences.
Some solenoids are designed to be mounted directly onto the winch, while others are meant for remote mounting, either on the vehicle’s frame or in the engine compartment.
Direct-mount solenoids are typically compact and can save space, but they may be more challenging to access for maintenance or troubleshooting.
Remote-mount solenoids offer easier access but require additional wiring and installation considerations.
When choosing a winch solenoid, consider the available mounting options and how they align with your vehicle’s configuration.
If space is limited, a direct-mount solenoid may be preferable, but if accessibility is a concern, a remote-mount option might be better suited.
Voltage Compatibility
Most modern passenger vehicles and light trucks operate on a 12-volt electrical system, while some heavy-duty vehicles and commercial trucks may use a 24-volt system.
It’s crucial to ensure that the winch solenoid you choose is compatible with your vehicle’s electrical system voltage.
Using a solenoid with an incorrect voltage rating can lead to various issues, such as insufficient power delivery, excessive heat buildup, or even potential damage to the winch motor or other electrical components.
Always check the voltage compatibility of the winch solenoid and ensure it matches your vehicle’s electrical system. If you’re unsure about your vehicle’s voltage, consult the owner’s manual or consult with a professional mechanic or off-road specialist.
Durability and Construction Quality
Off-road adventures can be tough on your vehicle and its components, subjecting them to significant stress, vibrations, and impacts.
A winch solenoid needs to be built to withstand these harsh conditions to ensure reliable performance and longevity.
Look for winch solenoids made from high-quality materials, such as corrosion-resistant metals like stainless steel or aluminum alloys. These materials can withstand the rigors of off-road use without succumbing to rust or deterioration.
Additionally, consider the overall construction quality of the solenoid. Look for features like heavy-duty casings, robust terminals, and high-quality internal components that can withstand the demands of winching operations.
How We Test Winch Solenoids
To provide you with the most reliable and comprehensive reviews of winch solenoids, we follow a thorough and hands-on testing process.
Our goal is to ensure you have all the information needed to choose the best winch solenoid for your vehicle, whether you’re an off-road enthusiast, a professional, or someone who needs a dependable winching solution.
1. Product Selection
We begin by selecting a diverse range of winch solenoids from reputable manufacturers, covering different voltage ratings, amperage capacities, and types such as standard solenoids and heavy-duty contactors. This allows us to evaluate products suitable for a variety of winching applications and vehicle setups.
2. Compatibility and Fitment Testing
We test each solenoid for compatibility with various winch models and vehicle types. This involves checking the voltage rating (typically 12V or 24V), amperage capacity, and terminal configurations to ensure they match standard winch setups.
We also verify that the solenoids fit securely in different mounting locations, whether on the winch or remotely on the vehicle.
For winches that work well with high-quality solenoids, explore our best winches compatible with top solenoids.
3. Load and Performance Testing
To evaluate each solenoid’s performance, we subject them to rigorous load testing that simulates real-world winching scenarios.
This includes running the winch at full load capacity to assess how well the solenoid handles high current draw and heat dissipation. We measure response time, voltage drop, and the solenoid’s ability to switch power without hesitation under heavy loads.
4. Durability and Environmental Resistance
Winch solenoids must withstand harsh environmental conditions, including water, mud, and extreme temperatures.
We test each solenoid’s durability by exposing it to simulated off-road conditions, such as water spray and temperature fluctuations, to assess its resistance to corrosion, water ingress, and temperature-induced performance degradation. We also check for a robust construction that can withstand vibrations and impacts.
5. Electrical and Thermal Protection Features
We evaluate the built-in protection features of each solenoid, such as overload protection, short-circuit protection, and thermal cutoffs.
We simulate potential electrical faults to see how well the solenoid protects itself and the winch system from damage. A reliable solenoid should prevent electrical malfunctions and protect the winch motor during prolonged or high-stress use.
6. Ease of Installation and Setup
We assess the ease of installing each solenoid, considering factors such as the clarity of instructions, the need for additional tools or accessories, and the time required for setup.
We test both direct-mount and remote-mount configurations to ensure that users can install the solenoid easily in a variety of setups. Clear, well-labeled terminals and comprehensive instructions are key indicators of user-friendly design.
7. Operational Testing and Reliability
We perform extended operational testing by running the winch under various conditions, such as low and high temperatures, and with varying loads to gauge the solenoid’s reliability over time.
We monitor the consistency of the solenoid’s operation, its ability to handle repeated activation, and its performance after multiple winching cycles. A dependable solenoid should operate smoothly and consistently, without signs of wear or failure.
8. Voltage and Amperage Testing
We measure the solenoid’s voltage drop and amperage capacity under different loads to verify that it meets its rated specifications.
This helps us determine whether the solenoid can deliver consistent power to the winch motor without significant losses or overheating. Accurate ratings are crucial for ensuring that the solenoid can handle the winch’s power demands effectively.
9. User Feedback and Real-World Insights
In addition to our hands-on testing, we gather feedback from other users to understand common issues, real-world performance, and overall satisfaction.
This helps us identify any recurring problems that may not be apparent during initial testing, such as long-term reliability concerns or installation challenges. We also consider user-reported performance in different climates and environments.
10. Value for Money and Warranty Support
We assess the overall value of each solenoid by comparing its features, performance, and durability against its price.
We also take into account the warranty and customer support provided by the manufacturer, as these factors can significantly impact the long-term value and peace of mind for the user.
A good warranty and responsive support indicate a manufacturer’s confidence in their product’s quality and reliability.
By following this comprehensive testing process, we ensure that our recommendations for winch solenoids are based on real-world performance and reliability.
This helps you choose the best solenoid for your specific winching needs, providing confidence and safety in any recovery situation.
FAQs
Do you need a solenoid on a winch
Yes, a solenoid is typically required for a winch to operate. A solenoid is an electromechanical device that acts as an electrically controlled switch, engaging or disengaging the winch drum to allow winding or unwinding of the cable.
Can I use any winch solenoid with my existing winch?
No, it’s recommended to choose a winch solenoid that is compatible with your winch’s amperage rating and voltage requirements. Using an incompatible solenoid can lead to winch failure or electrical issues.
How do I know if my winch solenoid needs replacement?
Signs that your winch solenoid may need replacement include physical damage, corrosion, intermittent operation, or a complete failure to engage the winch motor.
Can I install a heavy-duty winch solenoid on a standard winch?
While it’s generally safe to install a higher-rated solenoid on a lower-rated winch, it’s essential to ensure proper voltage compatibility and follow the manufacturer’s recommendations.
Also check
- Guide to Wire a Winch Solenoid
- Wiring a Winch Without a Solenoid
- How to Test and Replace Winch Solenoid
Conclusion
A winch solenoid may seem like a small component, but it plays a crucial role in ensuring the reliable operation of your winch system.
By taking the time to understand the key features, top product recommendations, and installation best practices outlined in this guide, you’ll be better equipped to choose the best winch solenoid for your off-road adventures.
Remember, investing in a high-quality and properly installed winch solenoid can provide you with peace of mind and the confidence to tackle even the most challenging terrain.
